Potato and Kettle Style Chips
Conveying and Seasoning systems for Potato and Kettle Style Chips
Potato and Kettle Style Chips. These are from sliced whole potatoes that are fried. The fryers are either batch-fed or a continuous process. Batch fryers sometimes known as Kettle Fryers can make thicker crunchier chips while continuous fryers make a lighter product.
Seasoning Systems
Repeatability and accuracy are essential to good product seasoning and KMG has for many years been at the forefront of seasoning system for snack manufacturers. Whether you wish to season in the kitchen at ground level or directly above the packing system, KMG has seasoning systems to suit all requirements. At KMG we understand the importance of accurate, repeatable seasoning delivery and our seasoning systems are designed to be robust and reliable.
Kitchen Dry Seasoning
KMG Kitchen dry seasoning systems are designed to surpass process throughput and seasoning application requirements and tailored to your factory layout. Typically one to three drums are fed by proportioning systems from the main process.
On Machine Seasoning System
KMG On Machine Seasoning System (OMS) offers producers flexibility where multiple outlets are fed with product and seasoned directly above the packaging machine. Each On Machine Seasoning System (OMS) is fully gravimetric and can be cleaned in less than 20 minutes whilst to other stations production is unaffected.
Oil & Dry Seasoning
Using the features of KMG Liquid spray units and dry seasoning systems KMG has perfected the oil and dry seasoning of Tortilla Chips, Popcorn, Nuts and Extruded products for the worlds leading snack manufacturers.
Product Blending
KMG understands the importance of accurate mixing ratios, gentle product handling and achieving consistent and precise blends. With our advanced blending systems, we offer professionals in the industry the ability to combine multiple product streams to create homogenous mixes. Whether you need to feed a packaging machine or a seasoning loop, our blending systems deliver exceptional results, ensuring the perfect blend every time.
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Elevating Conveyor Systems
The KMG range of elevating conveyor systems consists of Vibratory Spiral, Bucket Elevator, Single Bucket Lift and Tip (BLT) and Flighted Belt type. Each design is available in a range of sizes appropriate to product throughput and bulk density.
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Distribution Systems
KMG Distribution Conveyors are grouped into modules to form a distribution system that transports & distributes friable materials to any number of packaging stations. Our distribution conveyors are widely used in the snack food, breakfast cereal, petfood and confectionery sectors. The conveyors are the most hygienic and provide the highest throughput in the industry.
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- Gated Vibratory Conveyors
- In Line Storage
- KMG Autoflow Plus
- Storveyor
- KMG AutoGlide® (Horizontal Motion Conveyors)
- Servo Assisted Proportioning Chute
- KMG Drop Weigher
- Vibratory Conveyors
- Weigher Feed Vibratory Conveyor
- Breakfast Cereal Vibratory conveyors
- Spigot Discharge Vibratory Conveyor
- Tubular Vibratory Conveyors
- Laning Vibratory Conveyor
- Spreader Vibratory Conveyor
- Mobile Vibratory Conveyors
End of Line Packing
Working with our partners KMG supplies and integrates end of line packing solutions into modular control panels or separate power panels as part of our distribution system.
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Big Bag/Multi Pack Handling
KMG snack food multi-pack handling systems can produce 2,3,4,5,6 same or multi-mix packs in a multi-pack format. Packets are fed from storage hoppers by either air blowing or belt elevation and fed in a controlled and streamed manner to the weigh head. KMG has designed and built a purpose built product reject system positioned between the weigher and bagmaker for multi-pack reject.
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Process Preparation Area Machines
Using powerful out of balance mechanically driven vibratory conveyors KMG have successfully delivered a variety of products to and from various frying, drying, baking, toasting and freezing environments.
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Special Purpose
KMG specialise in the design and manufacture of bespoke machinery to customers who have a problem that is not catered for by the ranges of standard machinery already on the market. Our level of expertise is primarily in product flavouring, blending, screening and packaging applications.
FAQs about Conveying and Seasoning Systems for Potato and Kettle Style Chips
What innovative technologies does KMG Systems offer for potato and kettle style chip production?
KMG Systems provides cutting-edge conveying and handling equipment designed to enhance efficiency and product quality in potato and kettle style chips production, utilising advanced vibration technology and precise seasoning systems.
How do KMG Systems’ solutions help maintain the authentic texture of potato and kettle style chips?
Our equipment gently handles chips throughout the production process, preserving the distinctive crunch and texture that are characteristic of kettle-style chips.
How does KMG Systems ensure consistent seasoning on irregularly shaped potato chips?
We offer sophisticated seasoning application systems that adjust to the shape and size variations of potato and kettle style chips, ensuring even coverage and consistent seasoning across all products.
What solutions are available for handling high volumes of chips without causing breakage?
Our conveyors are engineered for high-capacity processing and incorporate gentle handling techniques, such as low-impact vibratory motion, to minimise breakage even at high throughput rates.
Does KMG Systems provide equipment that can handle both thin-cut and thick-cut chips?
Yes, our systems are adaptable and can be customised to handle various chip thicknesses, from thin crisps to thick-cut or ridge-style chips, ensuring optimal processing for each type.
How can KMG Systems help improve the efficiency of flavour changeovers in chip production?
Our equipment is designed for easy cleaning and rapid changeovers, reducing downtime between different flavour runs and increasing overall production efficiency.
What measures does KMG Systems take to minimise seasoning waste during application?
Our precision seasoning systems deliver accurate amounts of seasoning directly onto the potato and kettle style chips, reducing overspray and waste, which leads to cost savings and a cleaner production environment.
How does KMG Systems support sustainability initiatives in chip manufacturing?
Our equipment is designed with energy efficiency in mind, utilising efficient motors and smart controls to reduce energy consumption. Additionally, our systems help minimise waste through precise handling and seasoning application.
What options are available for automating the packaging process of potato and kettle-style chips?
We offer integration with automated packaging equipment, including weighers and baggers, to streamline the process from production to final packaging, enhancing speed and reducing downtime.
Can KMG Systems equipment accommodate the addition of inclusions like herbs or spices during chip processing?
Yes, our seasoning systems can handle a variety of inclusions, allowing for the even distribution of herbs, spices, and other flavourings to create unique and innovative chip products.
How do you address the challenges of handling chips with different oil contents?
Our conveyors are adaptable to handle chips with varying oil levels, ensuring efficient de-oiling where necessary and preventing issues such as sticking or clumping on the production line.
What support services does KMG Systems provide to ensure the longevity and reliability of the equipment?
We offer comprehensive after-sales support, including installation, training, preventive maintenance programmes, and access to spare parts, ensuring your equipment continues to operate at peak performance.
Contact Us
Contact our Sales Team
sales@kmgsystems.com
+44 (0)1767 650760
