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Vibratory Conveying Systems


Present in over 100 countries KMG is a major supplier of specialised conveying systems to multi-national and local food manufacturers . Our customers rely on KMG systems to safely transport their products from process to packaging using vibratory conveyors that are renowned for their excellent performance, durability and low energy usage – providing good value for money and superb reliability.

Overview

KMG engineer and manufacture a variety of conveying systems dependent on the type of product, its condition and its production throughput. Our portfolio consists of electromagnetic conveyors, mechanically driven out of balance designs , horizontal motion conveyors, belt conveyors and elevators.

Features

  • Hygenic and sanitary designs
  • Fully automated systems; software and hardware controls by KMG
  • Gentle Product Handling with substantial conveying capacity
  • Lowest energy usage vibratory conveyor on the market
  • Well established largest manufacturer of conveyors in Europe

Vibratory Conveying Systems Machines

Vibratory Conveyors

KMG Systems offer a range of hygienic vibratory conveyors which are designed to be ultra low energy, virtually silent in operation and easy to clean. We use our own electro-magnetic drive to transport and handle bulk materials including snacks, cereals and petfood. We design the conveyors to suit your needs, taking into account your factory environment and the base product characteristics.

Vibratory Conveyor scaled

Bucket Lift and Tip

Designed for elevating snack food the KMG Bucket Lift and Tip replaces traditional bucket and belt type elevators with an all stainless steel construction quick change machine to raise product from process to packing.

KMG Bucket Lift and Tip

Gated Vibratory Conveyors

KMG Gated Vibratory Conveyors offer an innovative solution that delivers reliable and efficient product transfer, making them a cornerstone in various industries, from seasoning applications to packing processes, ensuring precision and control over the transfer of the product.

gated vibratory conveyors

KMG Drop Weigher

Managing waste is useful aspect of the process of snack production, and its accurate measurement is essential. KMG introduces the Drop Weigher, a solution that provides real-time and precise weight measurements for waste on food production lines. Let's explore this innovative system in detail.

drop weigher

Proportioning Control Vibratory Conveyor

The control of feed from process to multiple seasoning or packing lines using a single vibratory conveyor with proportioning split from 0-100%.

proportioning control vibratory conveyors

Grading Vibratory Conveyor

Grading vibratory conveyors are used to safely and hygienically separate product by size. As part of your manufacturing process it can be desirable to grade and separate undersize and oversize product. A KMG grading vibratory conveyor will be designed to use a suitable mesh or screen. This could be punched holes, bars, mesh or proprietary screens. A machine like this will always be designed and built to your specification, using our decades of grading experience.

grading vibratory conveyor

Potato Preparation Vibratory Conveyors

Potato processing is a tough environment for equipment and the KMG range of potato preparation vibratory conveyors are designed precisely for that environment. These machines ensure the smooth transfer of whole potatoes from the flume to peelers, sorters, de-watering and grading equipment.

potato processing vibratory conveyors

Weigher Feed Vibratory Conveyor

KMG weigher feed vibratory conveyors are used to give manufacturers a controlled feed of product on to the multi-head weigher. KMG Systems design and manufacture weigher feed vibratory conveyors specifically for the food industry. With our 50 years of experience, we design our equipment to be hygienic, easy to clean and easy to maintain. We know that you will be operating to the highest hygiene standards and we take that into account with our designs.

Weigher Feed vibratory Conveyor

Breakfast Cereal Vibratory conveyors

From process to packaging, cereals need to be conveyed with care. At KMG we specialise in bespoke applications and with our decades of experience, we understand the specialised requirements of cereal factories.

Breakfast cereal vibratory conveyors

Spigot Discharge Vibratory Conveyor

Spigot discharge vibratory conveyors are generally used to provide an even feed onto a multi head weigher; or within a covered system, to provide a hermetically sealed feed to a downstream conveyor or process. They are ideal if your product is particularly free flowing, for example chocolate flake, pellets, lentils, or coffee beans. We have even used them for larger products such sausages.

spigot discharge vibratory conveyor

Tubular Vibratory Conveyors

Tubular vibratory conveyors are designed for handling and conveying free flowing product and are ideal for a dust free or ATEX environment. A tubular vibratory conveyor will provide a hermetically sealed feed to a downstream conveyor or process.

tubular vibratory conveyor

Laning Vibratory Conveyor

Laning vibratory conveyors are designed to lane or singulate bulk products prior to packaging or other downstream processes.

laning vibratory conveyor

Spreader Vibratory Conveyor

Spreader vibratory conveyors are designed to provide an even feed of conveyed product to downstream equipment which is typically a freezer or drier. The KMG Spreader vibratory conveyor will gently and efficiently transform a deep bed depth into a single layer of spread product. These conveyors can incorporate additional functionality including sieving, grading, screening and dewatering. They are ideal for use with cereals and snack products.

Spreader vibratory conveyor

Inspection Vibratory Conveyor

Inspection Vibratory Conveyors enable manual inspection of conveyed product, giving an opportunity to remove any substandard product and maintain quality standards. This has a lower investment cost than expensive mechanical or optical sorting process equipment.

inspection vibratory conveyor

Mobile Vibratory Conveyors

Sometimes space constraints can make a mobile vibratory conveyor an attractive option. Where access for maintenance or cleaning is limited, having a mobile vibratory conveyor can be a very effective solution. KMG mobile vibratory conveyors are designed to safely move in and out of their docking position. They are ergonomically designed for ease of use, with manual handling considerations as one of the main design considerations.

mobile vibratory conveyor

Cooling Vibratory Conveyors

Cooling vibratory conveyors are designed to cool product as it passes over the screen. The vibratory conveyor pictured has spigots incorporated in order to provide a flow of cooled air over the product. Other designs incorporate fans or vents. The number of spigots would depend on the size of the trough, volume of product and the degree of cooling required.

cooling vibratory conveyor

Vibratory Conveyor scaled

Vibratory Conveyors

KMG Systems offer a range of hygienic vibratory conveyors which are designed to be ultra low energy, virtually silent in operation and easy to clean. We use our own electro-magnetic drive to transport and handle bulk materials including snacks, cereals and petfood. We design the conveyors to suit your needs, taking into account your factory environment and the base product characteristics.

Vibratory Conveyors

KMG Bucket Lift and Tip

Bucket Lift and Tip

Designed for elevating snack food the KMG Bucket Lift and Tip replaces traditional bucket and belt type elevators with an all stainless steel construction quick change machine to raise product from process to packing.

Bucket Lift and Tip

gated vibratory conveyors

Gated Vibratory Conveyors

KMG Gated Vibratory Conveyors offer an innovative solution that delivers reliable and efficient product transfer, making them a cornerstone in various industries, from seasoning applications to packing processes, ensuring precision and control over the transfer of the product.

Gated Vibratory Conveyors

drop weigher

KMG Drop Weigher

Managing waste is useful aspect of the process of snack production, and its accurate measurement is essential. KMG introduces the Drop Weigher, a solution that provides real-time and precise weight measurements for waste on food production lines. Let's explore this innovative system in detail.

KMG Drop Weigher

proportioning control vibratory conveyors

Proportioning Control Vibratory Conveyor

The control of feed from process to multiple seasoning or packing lines using a single vibratory conveyor with proportioning split from 0-100%.

Proportioning Control Vibratory Conveyor

grading vibratory conveyor

Grading Vibratory Conveyor

Grading vibratory conveyors are used to safely and hygienically separate product by size. As part of your manufacturing process it can be desirable to grade and separate undersize and oversize product. A KMG grading vibratory conveyor will be designed to use a suitable mesh or screen. This could be punched holes, bars, mesh or proprietary screens. A machine like this will always be designed and built to your specification, using our decades of grading experience.

Grading Vibratory Conveyor

potato processing vibratory conveyors

Potato Preparation Vibratory Conveyors

Potato processing is a tough environment for equipment and the KMG range of potato preparation vibratory conveyors are designed precisely for that environment. These machines ensure the smooth transfer of whole potatoes from the flume to peelers, sorters, de-watering and grading equipment.

Potato Preparation Vibratory Conveyors

Weigher Feed vibratory Conveyor

Weigher Feed Vibratory Conveyor

KMG weigher feed vibratory conveyors are used to give manufacturers a controlled feed of product on to the multi-head weigher. KMG Systems design and manufacture weigher feed vibratory conveyors specifically for the food industry. With our 50 years of experience, we design our equipment to be hygienic, easy to clean and easy to maintain. We know that you will be operating to the highest hygiene standards and we take that into account with our designs.

Weigher Feed Vibratory Conveyor

Breakfast cereal vibratory conveyors

Breakfast Cereal Vibratory conveyors

From process to packaging, cereals need to be conveyed with care. At KMG we specialise in bespoke applications and with our decades of experience, we understand the specialised requirements of cereal factories.

Breakfast Cereal Vibratory conveyors

spigot discharge vibratory conveyor

Spigot Discharge Vibratory Conveyor

Spigot discharge vibratory conveyors are generally used to provide an even feed onto a multi head weigher; or within a covered system, to provide a hermetically sealed feed to a downstream conveyor or process. They are ideal if your product is particularly free flowing, for example chocolate flake, pellets, lentils, or coffee beans. We have even used them for larger products such sausages.

Spigot Discharge Vibratory Conveyor

tubular vibratory conveyor

Tubular Vibratory Conveyors

Tubular vibratory conveyors are designed for handling and conveying free flowing product and are ideal for a dust free or ATEX environment. A tubular vibratory conveyor will provide a hermetically sealed feed to a downstream conveyor or process.

Tubular Vibratory Conveyors

laning vibratory conveyor

Laning Vibratory Conveyor

Laning vibratory conveyors are designed to lane or singulate bulk products prior to packaging or other downstream processes.

Laning Vibratory Conveyor

Spreader vibratory conveyor

Spreader Vibratory Conveyor

Spreader vibratory conveyors are designed to provide an even feed of conveyed product to downstream equipment which is typically a freezer or drier. The KMG Spreader vibratory conveyor will gently and efficiently transform a deep bed depth into a single layer of spread product. These conveyors can incorporate additional functionality including sieving, grading, screening and dewatering. They are ideal for use with cereals and snack products.

Spreader Vibratory Conveyor

inspection vibratory conveyor

Inspection Vibratory Conveyor

Inspection Vibratory Conveyors enable manual inspection of conveyed product, giving an opportunity to remove any substandard product and maintain quality standards. This has a lower investment cost than expensive mechanical or optical sorting process equipment.

Inspection Vibratory Conveyor

mobile vibratory conveyor

Mobile Vibratory Conveyors

Sometimes space constraints can make a mobile vibratory conveyor an attractive option. Where access for maintenance or cleaning is limited, having a mobile vibratory conveyor can be a very effective solution. KMG mobile vibratory conveyors are designed to safely move in and out of their docking position. They are ergonomically designed for ease of use, with manual handling considerations as one of the main design considerations.

Mobile Vibratory Conveyors

cooling vibratory conveyor

Cooling Vibratory Conveyors

Cooling vibratory conveyors are designed to cool product as it passes over the screen. The vibratory conveyor pictured has spigots incorporated in order to provide a flow of cooled air over the product. Other designs incorporate fans or vents. The number of spigots would depend on the size of the trough, volume of product and the degree of cooling required.

Cooling Vibratory Conveyors

KMG manufacture a range of conveying systems detailed in the following pages for conveying both food and nonfood materials.

Typically, we use vibratory conveyors, flat belt conveyors, flighted belt elevators, modular belts, roller tracks or air conveyors.

The method chosen will be appropriate to the fragility, hygiene, and environment of the process. Also dictating the method are any changes in elevation, direction.

Product can also be distributed to multiple places, sieved, merged or mixed.

Base Products suitable for KMG Vibratory Conveying Systems

Most food materials that can be conveyed on KMG equipment fall into the following categories

  • Raw materials, for example potatoes, grains and nuts
  • Ingredients, for example pasta, beans and spices.
  • Uncooked product, salad leaves, pellets and dried fruit.
  • Cooked product, for example, IQF vegetables, nuts and cereals
  • Seasoned product, for example, potato chips, tortilla chips
  • Packaged products, for example, packets of snacks and cardboard cartons.

Many KMG Conveying systems will employ one or all the methods above. Critical to the safety and efficiency of the system are the transitions between similar or different machines. Good transitions contain and handle the product gently. At KMG we are experienced in designing the right conveying systems for your product and factory, and our expert sales team have the experience to select the appropriate machine time from our extensive range of different types of conveying systems.

With our experience ,we know that selecting appropriate food contact surface is essential for sanitation and hygiene. As a standard, we would offer stainless 304 surface finish because with our experience we consider this is a cost effective hygienic material which is suitable for a wide range of food products. If your product is particularly acidic, for example fresh fruit or raw meat, or if you use a particularly stringent cleaning product due to your hygiene standards then we would recommend 316 stainless. Where necessary we will use FDA and EU compliant polymers. As you would expect, our material selection optimises the key goals of safety, reliability and value.

We manufacture all our equipment in our state of the art factory. We have made significant investment in welding technology and now have two state of the art laser welding machines. These are capable of a 0.2mm weld which despite being so fine, due to the concentrated heat have excellent penetration with no distortion. Its been a game changer for our design capability, making our equipment even more hygienic and easy to clean. Part of our service includes a complete pre-build in our assembly hall, giving you the opportunity to carry out a pre-finishing pre-delivery inspection. Offering this service gives you the chance to introduce small changes to access or screening before the system is finished.

KMG combine these features with our in house industry leading control and automation to create world class Conveying Systems.

Product Blending System

Product Blending


KMG understands the importance of accurate mixing ratios, gentle product handling and achieving consistent and precise blends. With our advanced blending systems, we offer professionals in the industry the ability to combine multiple product streams to create homogenous mixes. Whether you need to feed a packaging machine or a seasoning loop, our blending systems deliver exceptional results, ensuring the perfect blend every time.

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elevator conveying systems

Elevating Conveyor Systems


The KMG range of elevating conveyor systems consists of Vibratory Spiral, Bucket Elevator, Single Bucket Lift and Tip (BLT) and Flighted Belt type. Each design is available in a range of sizes appropriate to product throughput and bulk density.

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distribution conveyors

Distribution Systems


KMG Distribution Conveyors are grouped into modules to form a distribution system that transports & distributes friable materials to any number of packaging stations. Our distribution conveyors are widely used in the snack food, breakfast cereal, petfood and confectionery sectors.

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CArton Track

End of Line Packing


Working with our partners KMG supplies and integrates end of line packing solutions into modular control panels or separate power panels as part of our distribution system.

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big bag 1

Big Bag/Multi Pack Handling


KMG snack food multi-pack handling systems can produce 2,3,4,5,6 same or multi-mix packs in a multi-pack format. Packets are fed from storage hoppers by either air blowing or belt elevation and fed in a controlled and streamed manner to the weigh head. KMG has designed and built a purpose built product reject system positioned between the weigher and bagmaker for multi-pack reject.

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KMG Air conveying system 3

Air Conveying


Along with mechanical handling systems KMG specialise in the air transport of friable snack food products such as dry pellets and extruded collets. Product is placed into a venturi and carried in ducting in a mass of air pushed by a blower.

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