KMG Air conveying system 3

Air Conveying

Along with mechanical handling systems KMG specialise in the air transport of friable snack food products such as dry pellets and extruded collets. Product is placed into a venturi and carried in ducting in a mass of air pushed by a blower.

Features

  • All stainless steel construction
  • Bespoke design for each product
  • Automatic or manual fines removal from filtration unit
  • Integrated into KMG support and access steelwork designs
  • Hygienic and sanitary design

Air Conveying Machines

KMG medium phase pneumatic conveying systems transfer bulk materials through an enclosed conveying pipeline. The system provides transportation of product and removal of dust particles. It consists of a variable speed fan, venturi, cyclone and reverse jet cleaned baghouse.

A flow of air is initiated at the fan. The air travels through the venturi with high pressure causing a vacuum above the venturi. The venturi draws product from the process into the travelling air, whilst maintaining a high pressure gradient in the forward direction of travel.

Any dust particles generated by the process will be drawn out of the cyclone by a secondary air stream that is created by a negative pressure gradient from the baghouse. Dust particles have a lower inertia than the product and will not travel around the wall of the cyclone. The particles will travel close to the centre of the cyclone and will be drawn out through the Cyclone’s outlet thimble to the baghouse.

Specific to the food industry KMG air conveying systems are individually tailored to our customers requirements and are manufactured from stainless steel for all food contact parts. Pipe work, cyclones and filters are also all stainless steel construction.

Focussed on the snack food sector our air conveying systems are commonly used in extrusion lines for transporting raw pellets from extruders to bulk or box off stations. They are also commonly used for transporting extruded snacks immediately from the cutter head of the extruder to the next process, usually a drier.

We design and prebuild in our UK facility

Manufacture, Assembly & Testing

Our custom-built, 10,000m2 modern production facility enables us to build your distribution and seasoning systems to the highest standards.

Pre-assembly Timelapse

Every KMG system is designed, manufactured, assembled and tested by us before dispatch and delivery to customers. We have a team of highly skilled fabricators, welders and fitters who take pride in the quality of their work.

We have a commitment of care to our workforce that ensures optimal health and safety practices and we embrace modern, efficient, and safe manufacturing methods.

Project engineers work closely with the production staff to ensure that your machines are built to the highest standards, within your agreed time-frame.

Depending on your requirements, pre-delivery inspections (PDI), software acceptance tests (SAT) and factory acceptance tests (FAT) can all be incorporated into the project timeline.

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FAQs about Air Conveying

What is air conveying in snack food production?
Air conveying uses a stream of air to move snack products through ducting, allowing gentle, contactless transport between machines or across heights.
Which product types are suited to air conveying?
It works best for lightweight, robust products such as pellets where airflow can carry the product without damage.
How is airflow managed for precision and safety?
Systems use controlled air velocity, venturi injectors, and large radius bends to reduce impact damage and maintain stable flow. Duct diameter and blower capacity are tuned for your production rates.
Can air conveying systems integrate with other conveying types?
Yes, they are often used to bridge gaps between vibratory conveyors, distribution systems, or packaging areas—offering a flexible link in multi‑mode lines.
What are the hygiene and maintenance considerations?
Designed with smooth stainless steel ducts, easy access inspection covers, and dust containment systems, air conveying solutions are built for cleanability and minimal downtime.

Contact Us

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+44 (0)1767 650760 Contact Us