Flavour Vacuum Lift (VLS)
In the world of snack food manufacturing, precision isn’t just an option; it’s an absolute necessity. One vital yet often missed component that ensures this precision is the Flavour Vacuum Lift (VLS) by KMG. This remarkable piece of machinery is designed to convey batches of powders efficiently and hygienically within ducting, making it a cornerstone of snack food production.
Features
- The KMG Flavour Vacuum Lift (VLS) is Safe, silent and hygienic.
- Quick change parts and easily stripped down by a single operator
- Contact parts Stainless steel or food grade plastic
- No high level motor and minimal moving parts
- Works in conjunction with KMG Loss in Weight
- Synchronises perfectly with the KMG PDU Flavour feeder
- Bulk hopper available with KMG Air Filtration Unit
- Minimal guarding because there is no moving agitator
- All seasoning/product is removed from the KMG Flavour Vacuum Lift (VLS) hopper when running out compared to a traditional screw elevator would leave 1 to 2 kg in the bottom of the hopper when disassembled for cleaning.
- Safe, Silent, and Hygienic: The KMG Flavour Vacuum Lift (VLS) prioritises safety, silence, and hygiene in its design. These characteristics are crucial in food manufacturing, where cleanliness and efficiency go hand in hand.
- Quick Change Parts: When it comes to maintenance and cleaning, the VLS makes it easy. It’s designed for quick changeovers, and a single operator can strip it down, ensuring minimal downtime and operational efficiency.
- Contact Parts: The VLS is constructed with materials that meet the highest standards of food safety. This includes contact parts made from stainless steel or food-grade plastic, keeping the conveyed powders uncontaminated.
- Minimal Moving Parts: With no high-level motor and minimal moving components, the VLS is not only quieter but also less prone to wear and tear. This is a significant advantage in terms of maintenance and reliability.
- Works in Conjunction with KMG Loss in Weight: For even more precision in ingredient handling, the VLS can be synchronised perfectly with the KMG Loss in Weight system, ensuring the accurate delivery of powders.
- Synchronises Perfectly with the KMG PDU Flavour Feeder: To streamline the flavouring process, the VLS works in perfect harmony with the KMG PDU Flavour Feeder. This synchronisation optimises the production line’s efficiency and precision.
- Bulk Hopper with KMG Air Filtration Unit: To maintain hygiene and air quality, the VLS can be equipped with a KMG Air Filtration Unit, further ensuring that the conveyed powders remain pristine.
- Minimal Guarding: Unlike traditional screw elevators that typically have moving agitators, the VLS requires minimal guarding, enhancing both safety and operational visibility.
- Complete Powder Utilisation: One standout feature of the VLS is its efficiency in utilising the conveyed powders. Unlike traditional screw elevators that often leave behind significant residues, the VLS ensures that nearly all the seasoning or product is removed from the hopper when running out.
FAQs about Flavour Vacuum Lift (VLS)
What is the purpose of the Flavour Vacuum Lift system?
The VLS is designed to hygienically and efficiently convey dry seasoning powders from a bulk container, tipping station, or floor-level hopper to an elevated metering system. Using vacuum-driven airflow, it eliminates the need for manual lifting, improves production efficiency, and reduces contamination risks in powder handling.
How does the vacuum transfer process work?
A vacuum is generated to pull powder through a closed stainless-steel pipe system from the pickup point to a receiving hopper or Loss-in-Weight feeder. The transfer is clean, quiet, and enclosed, making it ideal for flavouring powders which can be dusty or sensitive to moisture and contamination.
What are the key benefits of using the VLS over traditional methods?
Compared to mechanical lifts or manual handling, the VLS offers enhanced hygiene, reduced labour, minimal spillage, and faster transfer times. It also provides a safer working environment by limiting operator exposure to airborne powders and reducing repetitive strain from manual tipping.
How is hygiene maintained throughout the system?
All contact parts are made from food-grade stainless steel or food-safe polymers and are designed for easy disassembly and cleaning. The unit features minimal moving parts, which helps reduce the risk of contamination and makes maintenance straightforward. Quick-clean features enable fast changeovers between flavours.
Can the VLS be integrated with KMG’s seasoning and conveying systems?
Absolutely. The VLS is often installed in tandem with KMG’s metering systems, such as the Flavour Feed Vibratory Conveyor or Loss-in-Weight feeders. It can be easily integrated into new or existing production lines and controlled via a central interface for seamless, automated operation.
Suitable products for the Flavour Vacuum Lift (VLS)
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Contact our Sales Team
sales@kmgsystems.com
+44 (0)1767 650760