Product Blending
KMG understands the importance of accurate mixing ratios, gentle product handling and achieving consistent and precise blends. With our advanced blending systems, we offer professionals in the industry the ability to combine multiple product streams to create homogenous mixes. Whether you need to feed a packaging machine or a seasoning loop, our blending systems deliver exceptional results, ensuring the perfect blend every time.
Features
- Accurate Mixing Ratios: KMG’s blending systems excel at achieving accurate mixing ratios from multiple sources. Whether you’re combining different types of chips, extruded snacks, or other snack food products, our systems ensure that the desired ratio is achieved consistently. This accuracy guarantees that each batch of blended snacks meets the exact specifications required, enhancing product quality and customer satisfaction.
- Gentle Product Handling: Unlike some blending systems that require additional mechanical agitation, KMG’s blending systems are designed to provide gentle product handling. This means that the delicate texture and integrity of the snack food products are preserved throughout the blending process. Our systems minimise product damage, resulting in a final blend that retains the desired texture and appearance.
- Supplied from Batch or Continuous Systems: To accommodate different production setups, KMG’s blending systems can be supplied from both batch and continuous systems via buffers. This flexibility allows for seamless integration into existing production lines or the option to operate as a stand-alone system. Whether you need to blend products from hoppers, continuous flow, or a combination of sources, our systems can be tailored to meet your specific requirements.
Product Blending Machines
Gated Vibratory Conveyors
FlowWeigher™
Kettle / Potato Chips Batch Flow Control
Accurate Product Blending Mix Ratios
KMG’s product blending systems are designed to create a homogenous stream by combining and blending different snack food products. This is achieved by accurately adjusting the mix ratios and measuring flow rates either by weight or volume. Whether you want to create a blend of potato chips and veg chips or combine various extruded snacks, our systems ensure that the final product meets your desired specifications.
One of the key advantages of KMG’s blending systems is their ability to integrate seamlessly with other KMG equipment. This allows for a streamlined production process, with smooth transitions between blending, packaging, and seasoning stages. However, our blending systems can also function as stand-alone units, providing flexibility to adapt to different production setups. When it comes to achieving perfect blends in snack food production, KMG’s product blending systems offer professionals in the industry the precision and flexibility they need.
Consistent High Quality
With accurate mixing ratios, gentle product handling, and the ability to integrate with existing equipment or operate as stand-alone units, our systems ensure consistent and high-quality blends for a variety of snack food products. Whether you’re blending potato chips, veg chips, or extruded snacks, our advanced product blending technology delivers the perfect mix, meeting the demands of both professionals and consumers alike.
The main component of our product blending systems is the KMG vibratory conveyor – with its clean, sleek design and rapid control response, it makes the perfect building block.
Supplied from Batch or Continuous Systems: To accommodate different production setups, KMG’s product blending systems can be supplied from both batch and continuous systems via buffers. This flexibility allows for seamless integration into existing production lines or the option to operate as a stand-alone system. Whether you need to blend products from hoppers, continuous flow, or a combination of sources, our systems can be tailored to meet your specific requirements.
- Accurate Mixing Ratios: KMG’s blending systems excel at achieving accurate mixing ratios from multiple sources. Whether you’re combining different types of chips, extruded snacks, or other snack food products, our systems ensure that the desired ratio is achieved consistently. This accuracy guarantees that each batch of blended snacks meets the exact specifications required, enhancing product quality and customer satisfaction.
- Gentle Product Handling Unlike some blending systems that require additional mechanical agitation, KMG’s blending systems are designed to provide gentle product handling. This means that the delicate texture and integrity of the snack food products are preserved throughout the blending process. Our systems minimise product damage, resulting in a final blend that retains the desired texture and appearance.
- Supplied from Batch or Continuous Systems: To accommodate different production setups, KMG’s product blending systems can be supplied from both batch and continuous systems via buffers. This flexibility allows for seamless integration into existing production lines or the option to operate as a stand-alone system. Whether you need to blend products from hoppers, continuous flow, or a combination of sources, our systems can be tailored to meet your specific requirements.
We design and prebuild in our UK facility
Manufacture, Assembly & Testing
Our custom-built, 10,000m2 modern production facility enables us to build your distribution and seasoning systems to the highest standards.
Every KMG system is designed, manufactured, assembled and tested by us before dispatch and delivery to customers. We have a team of highly skilled fabricators, welders and fitters who take pride in the quality of their work.
We have a commitment of care to our workforce that ensures optimal health and safety practices and we embrace modern, efficient, and safe manufacturing methods.
Project engineers work closely with the production staff to ensure that your machines are built to the highest standards, within your agreed time-frame.
Depending on your requirements, pre-delivery inspections (PDI), software acceptance tests (SAT) and factory acceptance tests (FAT) can all be incorporated into the project timeline.
FAQs about Product Blending
What is a product blending system, and how does it work?
What types of products can KMG Systems’ product blending systems handle?
How does KMG Systems ensure uniform blending across multiple products?
Can KMG Systems’ product blending systems handle fragile or delicate products?
Are KMG Systems’ blending systems customisable for specific production needs?
How does KMG Systems address hygiene and cleaning requirements?
What automation features are included in KMG Systems’ blending systems?
Are your blending systems suitable for continuous production lines?
How does KMG Systems minimise waste during blending?
Can KMG Systems’ blending systems integrate with existing processing lines?
Can KMG Systems handle multi-component blends with ingredients of varying sizes or densities?
Contact Us
Contact our Sales Team
sales@kmgsystems.com
+44 (0)1767 650760
