RTE Cereals
Conveying and Seasoning systems for RTE Cereals
These may be extruded and coated or blended with other products such as fruit or chocolate flakes.
Product Blending
KMG understands the importance of accurate mixing ratios, gentle product handling and achieving consistent and precise blends. With our advanced blending systems, we offer professionals in the industry the ability to combine multiple product streams to create homogenous mixes. Whether you need to feed a packaging machine or a seasoning loop, our blending systems deliver exceptional results, ensuring the perfect blend every time.
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Elevating Conveyor Systems
The KMG range of elevating conveyor systems consists of Vibratory Spiral, Bucket Elevator, Single Bucket Lift and Tip (BLT) and Flighted Belt type. Each design is available in a range of sizes appropriate to product throughput and bulk density.
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Distribution Systems
KMG Distribution Conveyors are grouped into modules to form a distribution system that transports & distributes friable materials to any number of packaging stations. Our distribution conveyors are widely used in the snack food, breakfast cereal, petfood and confectionery sectors. The conveyors are the most hygienic and provide the highest throughput in the industry.
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- Gated Vibratory Conveyors
- In Line Storage
- KMG Autoflow Plus
- Storveyor
- KMG AutoGlide® (Horizontal Motion Conveyors)
- Servo Assisted Proportioning Chute
- KMG Drop Weigher
- Vibratory Conveyors
- Weigher Feed Vibratory Conveyor
- Breakfast Cereal Vibratory conveyors
- Spigot Discharge Vibratory Conveyor
- Tubular Vibratory Conveyors
- Laning Vibratory Conveyor
- Spreader Vibratory Conveyor
- Mobile Vibratory Conveyors
Process Preparation Area Machines
Using powerful out of balance mechanically driven vibratory conveyors KMG have successfully delivered a variety of products to and from various frying, drying, baking, toasting and freezing environments.
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Special Purpose
KMG specialise in the design and manufacture of bespoke machinery to customers who have a problem that is not catered for by the ranges of standard machinery already on the market. Our level of expertise is primarily in product flavouring, blending, screening and packaging applications.
FAQs about Conveying and Seasoning Systems for RTE Cereals
How does KMG Systems ensure the gentle handling of fragile cereals during processing?
Our equipment is designed to gently handle delicate cereal products, utilising low-impact conveying methods that preserve the shape and texture of flakes, puffs, and other cereal types.
Can KMG Systems’ equipment handle a variety of cereal shapes and sizes in the same production line?
Yes, our conveying and handling systems are highly adaptable, allowing for seamless processing of different cereal shapes and sizes without requiring extensive adjustments or multiple production lines.
What solutions does KMG Systems offer for coating cereals with sugars, flavours, or vitamins?
We design and manufacture seasoning and liquid spray systems that ensure uniform application of sugars, syrups, flavours, or fortifying agents, enhancing product quality and consistency.
Can KMG Systems’ equipment integrate with existing RTE cereal production lines?
Our solutions are designed for compatibility and can be customised to integrate smoothly with your existing equipment, enhancing efficiency without significant downtime or disruption.
What measures are taken to prevent cross-contamination between different cereal products?
We design our systems for quick and effective cleaning, featuring easy disassembly and clean-in-place options. This minimises downtime during product changeovers and prevents cross-contamination.
How does KMG Systems enhance the mixing and blending of multiple cereal ingredients?
We effectively develop systems which will allow multiple feeds to ensure even distribution of different cereal components, maintaining consistency in every batch.
What energy-efficient features are incorporated into your cereal processing equipment?
We utilise energy-saving technologies such as efficient motors and intelligent control systems, while our unique controller uses less power than a traditional lightbulb. These measures reduce power consumption while maintaining high performance and productivity.
How can KMG Systems help improve the scalability of cereal production?
Our modular equipment designs allow for easy scalability, enabling manufacturers to expand their production capacity in response to market demand without extensive overhauls.
Do you offer solutions for adding inclusions like dried fruits or nuts to cereals during processing?
We provide integration options for adding inclusions such as dried fruits, nuts, or chocolate pieces, with precise control to ensure uniform distribution and minimal product damage.
What support does KMG Systems offer for maintaining equipment in continuous cereal production environments?
We offer comprehensive after-sales support, including preventative maintenance programmes, training for your staff, and quick access to spare parts to ensure minimal downtime.
How does your equipment handle high-fibre or gluten-free cereal products with different processing needs?
Our systems can be customised to accommodate cereals with specific processing requirements, such as high-fibre or gluten-free products, ensuring they are handled appropriately to maintain product integrity.
Can KMG Systems assist with compliance with food safety regulations specific to cereal processing?
Our equipment is designed to meet international food safety standards, and we can provide documentation and support to help you comply with relevant regulations.
What options are available for automating the cereal packaging process?
We offer solutions that integrate with various packaging systems, enabling automation from processing to final packaging, increasing efficiency and reducing labour costs.
How does KMG Systems stay innovative in addressing the evolving needs of the cereal manufacturing industry?
We continually invest in research and development to provide cutting-edge technologies that meet the changing demands of the industry, ensuring our clients have access to the most advanced and efficient solutions.
Contact Us
Contact our Sales Team
sales@kmgsystems.com
+44 (0)1767 650760