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Applications
- Handling Products with Care
  
  Applications
  
  Baked Snacks
  
  Biscuits
  
  Breakfast cereals
  
  Confectionery
  
  Dried Fruit
  
  Dry Pasta
  
  Dry Petfood
  
  Extruded Products
  
  Fabricated/Stackable Chips
  
  Fruit and Vegetables
  
  IQF- Frozen Food
  
  Nuts and Seeds
  
  Packets
  
  Pellet Snacks
  
  Popcorn
  
  Popped Chips
  
  Potato and Kettle Style Chips
  
  Rice
  
  RTE Cereals
  
  Salads
  
  Tea and Coffee
  
  Tortilla Chips
  
  Whole Potatoes
  
  Baked Snacks
  
  Biscuits
  
  Breakfast cereals
  
  Confectionery
  
  Dried Fruit
  
  Dry Pasta
  
  Dry Petfood
  
  Extruded Products
  
  Fabricated/Stackable Chips
  
  Fruit and Vegetables
  
  IQF- Frozen Food
  
  Nuts and Seeds
  
  Packets
  
  Pellet Snacks
  
  Popcorn
  
  Popped Chips
  
  Potato and Kettle Style Chips
  
  Rice
  
  RTE Cereals
  
  Salads
  
  Tea and Coffee
  
  Tortilla Chips
  
  Whole Potatoes
Systems
- Advanced Conveying and Seasoning Systems
  
  Systems
  
  Seasoning Systems
  
  Kitchen Dry Seasoning
  
  On Machine Seasoning System
  
  Oil & Dry Seasoning
  
  Slurry Coating
  
  Food Vibratory Conveying Systems
  
  Product Blending
  
  Elevating Conveyor Systems
  
  Distribution Systems
  
  End of Line Packing
  
  Big Bag/Multi Pack Handling
  
  Air Conveying
  
  Process Preparation Area Machines
  
  Special Purpose
  
  Seasoning Systems
  
  Repeatability and accuracy are essential to good product seasoning and KMG has for many years been at the forefront of seasoning system for snack manufacturers. Whether you wish to season in the kitchen at ground level or directly above the packing system, KMG has seasoning systems to suit all requirements. At KMG we understand the importance of accurate, repeatable seasoning delivery and our seasoning systems are designed to be robust and reliable.
  
  Kitchen Dry Seasoning
  
  KMG Kitchen dry seasoning systems are designed to surpass process throughput and seasoning application requirements and tailored to your factory layout. Typically one to three drums are fed by proportioning systems from the main process.
  
  On Machine Seasoning System
  
  KMG On Machine Seasoning System (OMS) offers producers flexibility where multiple outlets are fed with product and seasoned directly above the packaging machine. Each On Machine Seasoning System (OMS) is fully gravimetric and can be cleaned in less than 20 minutes whilst to other stations production is unaffected.
  
  Oil & Dry Seasoning
  
  Using the features of KMG Liquid spray units and dry seasoning systems KMG has perfected the oil and dry seasoning of Tortilla Chips, Popcorn, Nuts and Extruded products for the worlds leading snack manufacturers.
  
  Slurry Coating
  
  Extruded snacks may need to be heavily seasoned for deep flavour absorption into the product. Where separate oil and dry application systems can’t be used, KMG slurry coating systems may be the alternative.
  
  Food Vibratory Conveying Systems
  
  Present in over 100 countries KMG is a major supplier of specialised conveying systems to multi-national and local food manufacturers . Our customers rely on KMG systems to safely transport their products from process to packaging using vibratory conveyors that are renowned for their excellent performance, durability and low energy usage – providing good value for money and superb reliability.
  
  Product Blending
  
  KMG understands the importance of accurate mixing ratios, gentle product handling and achieving consistent and precise blends. With our advanced blending systems, we offer professionals in the industry the ability to combine multiple product streams to create homogenous mixes. Whether you need to feed a packaging machine or a seasoning loop, our blending systems deliver exceptional results, ensuring the perfect blend every time.
  
  Elevating Conveyor Systems
  
  The KMG range of elevating conveyor systems consists of Vibratory Spiral, Bucket Elevator, Single Bucket Lift and Tip (BLT) and Flighted Belt type. Each design is available in a range of sizes appropriate to product throughput and bulk density.
  
  Distribution Systems
  
  KMG Distribution Conveyors are grouped into modules to form a distribution system that transports & distributes friable materials to any number of packaging stations. Our distribution conveyors are widely used in the snack food, breakfast cereal, petfood and confectionery sectors.
  
  End of Line Packing
  
  Working with our partners KMG supplies and integrates end of line packing solutions into modular control panels or separate power panels as part of our distribution system.
  
  Big Bag/Multi Pack Handling
  
  KMG snack food multi-pack handling systems can produce 2,3,4,5,6 same or multi-mix packs in a multi-pack format. Packets are fed from storage hoppers by either air blowing or belt elevation and fed in a controlled and streamed manner to the weigh head. KMG has designed and built a purpose built product reject system positioned between the weigher and bagmaker for multi-pack reject.
  
  Air Conveying
  
  Along with mechanical handling systems KMG specialise in the air transport of friable snack food products such as dry pellets and extruded collets. Product is placed into a venturi and carried in ducting in a mass of air pushed by a blower.
  
  Process Preparation Area Machines
  
  Using powerful out of balance mechanically driven vibratory conveyors KMG have successfully delivered a variety of products to and from various frying, drying, baking, toasting and freezing environments.
  
  Special Purpose
  
  KMG specialise in the design and manufacture of bespoke machinery to customers who have a problem that is not catered for by the ranges of standard machinery already on the market. Our level of expertise is primarily in product flavouring, blending, screening and packaging applications.
Machines
- - Handling Products with Care
    
    Machines
    
    Food Vibratory Conveying Systems
    
    Accumulation Hoppers
    
    Strategically positioned among vibratory conveyors, those specialised accumulation hoppers are instrumental in ensuring an uninterrupted and efficient flow of materials during the production process. Their primary function is to accumulate products or receive batch-tipped substances, facilitating the seamless transition among various stages of snack food production.
    
    Food Vibratory Conveying Systems
    
    Air Conveying Systems
    
    Air conveying systems are used to transport product or packets swiftly and gently across long distances and can elevate to higher level.
    
    Seasoning Systems
    
    Air Filtration Unit (AFU)
    
    An often underestimated yet crucial component that plays a significant role in maintaining product quality and ensuring the well-being of employees is the Air Filtration Unit (AFU). Specifically engineered by KMG, the Air Filtration Unit (AFU) represents an indispensable dust containment system meticulously designed to operate seamlessly alongside a seasoning fill hopper or the KMG Vacuum Lift System (VLS) to ensure precision and hygiene.
    
    Food Vibratory Conveying Systems
    
    Belt Conveyors
    
    The principle of a belt conveyor is very simple – product is conveyed by sitting on a belt that is moving around one driven roller and other idle/return rollers. This type of conveyor can either be friction or positively driven.
    
    Food Vibratory Conveying Systems
    
    Bucket Lift and Tip
    
    Designed for elevating snack food the KMG Bucket Lift and Tip replaces traditional bucket and belt type elevators with an all stainless steel construction quick change machine to raise product from process to packing.
    
    Food Vibratory Conveying Systems
    
    Case Roller Belt Conveyors
    
    Efficiency and precision are crucial in the world of snack food manufacturing and processing. Ensuring the smooth transition of products from packaging machines to case tapers and palletisation is a critical part of this process. Central to this operation are Case Roller Belt Conveyors – essential components designed to facilitate the seamless and dependable transport of boxed products.
    
    Food Vibratory Conveying Systems
    
    Case tapers
    
    Automatic Case Sealers, often referred to as Case Tapers, are a great example of evolution in the packaging field. Thanks to the integration of advanced technologies can be a game-changer. These user-friendly, purpose-built machines are designed to optimise the case-sealing process, delivering seamless and precise operations with minimal margin for error.
    
    Seasoning Systems
    
    Conditioning Conveyors
    
    Conditioning Conveyors play a pivotal role in providing precision and efficiency, ensuring that slurry-coated products receive the necessary treatment to enhance their flavour and quality. These conveyors are designed to provide the perfect environment for seasoning and oil to fully absorb into the base product, preventing unwanted residue build-up in downstream equipment and packaging.
    
    Seasoning Systems
    Food Vibratory Conveying Systems
    Special Purpose
    Snack Food Manufacturing Solutions
    
    Cooling Vibratory Conveyors
    
    Cooling vibratory conveyors are designed to cool product as it passes over the screen. The vibratory conveyor pictured has spigots incorporated in order to provide a flow of cooled air over the product. Other designs incorporate fans or vents. The number of spigots would depend on the size of the trough, volume of product and the degree of cooling required.
    
    Seasoning Systems
    Snack Food Manufacturing Solutions
    
    Flavour Drum
    
    Flavour- one crucial aspect of the complex world of snack food production. It's no secret that the seasoning process is key to creating products that tantalise taste buds. From potato chips to extruded snacks and tortilla chips, the KMG seasoning flavour drums are engineered with a singular focus: to elevate product quality and consistency through precise seasoning.
    
    Seasoning Systems
    Snack Food Manufacturing Solutions
    
    Flavour Vacuum Lift (VLS)
    
    In the world of snack food manufacturing, precision isn't just an option; it's an absolute necessity. One vital yet often missed component that ensures this precision is the Flavour Vacuum Lift (VLS) by KMG. This remarkable piece of machinery is designed to convey batches of powders efficiently and hygienically within ducting, making it a cornerstone of snack food production.
    
    Food Vibratory Conveying Systems
    
    Flighted Belt Elevators
    
    KMG's Flighted Belt Elevators (FBE) are designed with safety, hygiene, and efficiency principles in mind, offering a solution that not only meets but exceeds the rigorous standards of the food processing sector. These elevators provide a safe, clean, and gentle means of transporting products from one level to another, ensuring that food products maintain their integrity and quality throughout the production process.
    
    Seasoning Systems
    Food Vibratory Conveying Systems
    Snack Food Manufacturing Solutions
    
    FlowWeigher™
    
    The KMG FlowWeigher™, a vibratory flow rate measuring system, is engineered to address precision and accuracy to ensure product quality and optimise manufacturing processes with ground-breaking technology. It stands out as the only system that integrates a load cell directly beneath the vibratory tray that holds the product. This patented innovation enables the real-time measurement of the flow rate of even very light materials with exceptional accuracy.
    
    Food Vibratory Conveying Systems
    
    Gated Vibratory Conveyors
    
    KMG Gated Vibratory Conveyors offer an innovative solution that delivers reliable and efficient product transfer, making them a cornerstone in various industries, from seasoning applications to packing processes, ensuring precision and control over the transfer of the product.
    
    Food Vibratory Conveying Systems
    
    In Line Storage
    
    In manufacturing, the ability to maintain a continuous and efficient production process is paramount. The introduction of KMG In-Line Storage systems revolutionises the management of processed products in the snack food industry. These systems not only ensure uninterrupted packing capabilities but also eliminate the need for offline storage hoppers.
    
    Food Vibratory Conveying Systems
    Special Purpose
    
    Inspection Vibratory Conveyor
    
    Inspection Vibratory Conveyors enable manual inspection of conveyed product, giving an opportunity to remove any substandard product and maintain quality standards. This has a lower investment cost than expensive mechanical or optical sorting process equipment.
    
    Process Preparation Area Machines
    Food Vibratory Conveying Systems
    
    Kettle / Potato Chips Batch Flow Control
    
    In the world of snack food manufacturing, where precision and consistency are paramount, achieving an efficient batch flow control process is critical. KMG introduces an innovative solution for controlling batches of potatoes fed into the frying process, a key element in the production of kettle and potato chips. This technology ensures a consistent and efficient process, making it a game-changer for manufacturers in this industry.
    
    Food Vibratory Conveying Systems
    
    KMG Autoflow Plus
    
    KMG introduces the patented Autoflow Plus, a gateless distribution system that minimises product drops and eliminates moving parts. This innovative system is a game-changer for the industry, offering a new level of control, efficiency and precise distribution./l
    
    Food Vibratory Conveying Systems
    
    KMG AutoGlide® (Horizontal Motion Conveyors)
    
    The KMG AutoGlide®, also known as a horizontal motion conveyor, stands out as an innovative and gentle means of product conveyance which plays a pivotal role in ensuring the gentle and efficient movement of products. Let's delve into the world of the KMG AutoGlide® to explore its features and applications.
    
    Food Vibratory Conveying Systems
    
    KMG Drop Weigher
    
    Managing waste is useful aspect of the process of snack production, and its accurate measurement is essential. KMG introduces the Drop Weigher, a solution that provides real-time and precise weight measurements for waste on food production lines. Let's explore this innovative system in detail.
    
    Seasoning Systems
    Snack Food Manufacturing Solutions
    
    KMG Loss in Weight (LIW)
    
    KMG Loss in Weight (LIW) as part of a seasoning application system ensures the correct amount of seasoning is always applied.
    
    Seasoning Systems
    Snack Food Manufacturing Solutions
    
    Liquid Spray Unit
    
    The KMG Liquid Spray Unit (LSU) demonstrates our focus on good design combined with excellent performance. The KMG LSU operates without the use of compressed air which means no oil mist and sets a new standard in levels of accuracy.
    
    Food Vibratory Conveying Systems
    
    Packet Blowing Systems
    
    Packet Blowing Systems are an effective way of transferring packets of product.
    
    Food Vibratory Conveying Systems
    
    Packet Takeaway Belt Conveyors
    
    Packet takeaway belts deliver packets from the packaging machine to the pack off table or downstream automation.
    
    Process Preparation Area Machines
    
    Pellet Bulk Handling
    
    KMG pellet bulk handling systems provide a controlled and consistent feed of raw pellet products into the fryer.
    
    Process Preparation Area Machines
    
    Potato Preparation Area
    
    To meet the demands of this industry, KMG has developed a range of innovative mechanically driven machines for the Potato Preparation Area. These mechanically driven machines offer superior performance in harsh process environments, ensuring the smooth transfer of whole potatoes to and from peelers, sorters, and grading equipment. With years of engineering design expertise, KMG provides reliable and efficient systems that deliver exceptional results.
    
    Process Preparation Area Machines
    Food Vibratory Conveying Systems
    
    Potato Preparation Vibratory Conveyors
    
    Potato processing is a tough environment for equipment and the KMG range of potato preparation vibratory conveyors are designed precisely for that environment. These machines ensure the smooth transfer of whole potatoes from the flume to peelers, sorters, de-watering and grading equipment.
    
    Seasoning Systems
    Snack Food Manufacturing Solutions
    
    Powder Dosing Unit
    
    Our Patented Powder Dosing Unit comes with all the features that you would expect from KMG. Its designed to be robust, reliable, easy to use and hygienic. Suitable for a wide range of seasonings, the KMG Powder Dosing Unit is designed with customer product, process and expectations in mind. It works seamlessly with our Loss in Weight, patented FlowWeigher and Vacuum Lift system to form the backbone of our world class seasoning system.
    
    Seasoning Systems
    Food Vibratory Conveying Systems
    
    Proportioning Control Vibratory Conveyor
    
    The control of feed from process to multiple seasoning or packing lines using a single vibratory conveyor with proportioning split from 0-100%.
    
    Food Vibratory Conveying Systems
    
    Rotary Packing Tables
    
    To optimise productivity and provide packing operatives with additional time to pack or inspect, rotary pack-off tables are a valuable addition to any process or packing line. Designed to offer variable speed control and adjustable height, these tables provide professionals in the industry with the flexibility they need to streamline their packaging processes and ensure high-quality output.
    
    Food Vibratory Conveying Systems
    
    Servo Assisted Proportioning Chute
    
    When it comes to proportioning product feed into multiple directions, space constraints can often pose a challenge. However, the KMG Proportioning Chute offers a solution that is both efficient and space-saving. In this blog post, we will explore the features and benefits of the Servo Assisted Proportioning Chute, highlighting its accurate servo-controlled rotation, easy cleaning and maintenance, inherent safety, and seamless product changeover capabilities.
    
    Seasoning Systems
    
    Slurry Unit
    
    In the manufacturing process of extruded snacks, achieving deep flavour absorption can be essential to creating a product that delights consumers' taste buds. One effective method to ensure optimal seasoning is through the use of slurry systems. By combining oil and dry seasoning in a pre-mix and pumping it into the flavour drum, slurry systems deliver consistent and controlled flavour distribution, resulting in a truly satisfying snacking experience.
    
    Seasoning Systems
    
    Smart Seasoning Validation
    
    In the food manufacturing industry, ensuring the safety and quality of products is paramount, especially when it comes to allergen risks. Smart seasoning validation is a cutting-edge solution designed to make it easy for operators to load the correct seasoning and prevent operators from inadvertently filling a seasoning hopper with the wrong seasoning, thereby minimising the potential for allergen cross-contamination. KMG designed these features of smart seasoning validation, and fully recognise its crucial role in maintaining allergen control and safeguarding product integrity.
    
    Food Vibratory Conveying Systems
    
    Spiral Elevator
    
    Designed to gently lift products up to 7 meters, this innovative equipment offers professionals in various industries a cost-effective and efficient way to transport goods. In this blog post, we will delve into the features and benefits of the spiral elevator, highlighting its fully stainless steel construction, low maintenance design, and versatility in heating and cooling configurations.
    
    Steelwork and Access Platforms
    
    In industrial settings, the need for reliable structural support and safe access platforms is vital for ensuring smooth operations and the well-being of personnel. KMG offers a comprehensive range of steelwork and access platforms, catering to individual machines or entire systems. This blog post explores the features and benefits of KMG's steelwork and access platforms, highlighting their compliance with international standards, modular designs, and a wide range of accessories. These solutions provide professionals in the industry with a reliable foundation for efficient and secure operations.
    
    Food Vibratory Conveying Systems
    
    Storveyor
    
    In industrial processes, maintaining a consistent and uninterrupted flow of products is essential to optimise productivity and minimise disruptions. The KMG Storveyor offers a reliable solution by accommodating a buffer of product between two processes, mitigating stoppages or surges. Professionals in various industries can leverage the Storveyor's capabilities to enhance efficiency and streamline their production processes.
    
    Food Vibratory Conveying Systems
    Process Preparation Area Machines
    
    Vibratory Conveyors
    
    KMG Systems offer a range of hygienic vibratory conveyors which are designed to be ultra low energy, virtually silent in operation and easy to clean. We use our own electro-magnetic drive to transport and handle bulk materials including snacks, cereals and petfood. We design the conveyors to suit your needs, taking into account your factory environment and the base product characteristics.
    
    Accumulation Hoppers
    
    Air Conveying Systems
    
    Air Filtration Unit (AFU)
    
    Belt Conveyors
    
    Bucket Lift and Tip
    
    Case Roller Belt Conveyors
    
    Case tapers
    
    Conditioning Conveyors
    
    Cooling Vibratory Conveyors
    
    Flavour Drum
    
    Flavour Vacuum Lift (VLS)
    
    Flighted Belt Elevators
    
    FlowWeigher™
    
    Gated Vibratory Conveyors
    
    In Line Storage
    
    Inspection Vibratory Conveyor
    
    Kettle / Potato Chips Batch Flow Control
    
    KMG Autoflow Plus
    
    KMG AutoGlide® (Horizontal Motion Conveyors)
    
    KMG Drop Weigher
    
    KMG Loss in Weight (LIW)
    
    Liquid Spray Unit
    
    Packet Blowing Systems
    
    Packet Takeaway Belt Conveyors
    
    Pellet Bulk Handling
    
    Potato Preparation Area
    
    Potato Preparation Vibratory Conveyors
    
    Powder Dosing Unit
    
    Proportioning Control Vibratory Conveyor
    
    Rotary Packing Tables
    
    Servo Assisted Proportioning Chute
    
    Slurry Unit
    
    Smart Seasoning Validation
    
    Spiral Elevator
    
    Steelwork and Access Platforms
    
    Storveyor
    
    Vibratory Conveyors
Services
- - - Comprehensive After-Sales and Support
      
      Services
    - Our team of highly skilled engineers has the experience and knowledge to drive your project from initial discussion, through design, manufacture and testing to successful installation. But our service doesn't stop there - after completion we provide a comprehensive after-sales and support service.
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Company
- - - Highest standards built to last
      
      About
    - KMG is the global leader in the design and manufacture of conveying and seasoning systems for the food industry. We have 50 years of experience and the best engineers in the industry. We combine innovation and specialist knowledge to ensure that we provide the cleanest, safest, most reliable systems that combine high accuracy and gentle product handling with flexibility and control.
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