on machine seasoning system

On Machine Seasoning

KMG On Machine Seasoning System (OMS) offers producers flexibility where multiple outlets are fed with product and seasoned directly above the packaging machine. Each On Machine Seasoning System (OMS) is fully gravimetric and can be cleaned in less than 20 minutes whilst to other stations production is unaffected.

KMG first pioneered On Machine Seasoning system (OMS) in the early 1980’s and has since defined the standard for seasoning above the packing machine. The principles of operation achieve world class seasoning standards by using tried and tested equipment from our portfolio. Fed on demand by KMG distribution systems, batches of product are converted into a continuous stream, the flow is automatically measured and seasoning proportioned onto the product.  Our On Machine Seasoning system (OMS) provides unparalleled accuracy and reliability.

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on-machine seasoning systems

Features

  • Unique enhanced control of seasoning to full capability at low packing rates
  • Automatic adjustment of seasoning system to match packing rate
  • Automatic regulation of flow rate to minimise stop/start of drum.
  • Base product in-flight weight measurement, using KMG’s patented Flow Weigher, combined with Volumetric or Gravimetric (Loss-in-weight) seasoning application.
  • Seasoning applied by the KMG patented  PDU Feeder with its accurate delivery and leak free design
  • Choice of Siemens or Allen Bradley controls, with the option of system integration including Wonderware and SCADA.
  • Both dry and liquid seasoning can be incorporated in the same drum.

On Machine Seasoning Machines

Proportioning Control Vibratory Conveyor

The control of feed from process to multiple seasoning or packing lines using a single vibratory conveyor with proportioning split from 0-100%.

proportioning control vibratory conveyors

FlowWeigher™

The KMG FlowWeigher™, a vibratory flow rate measuring system, is engineered to address precision and accuracy to ensure product quality and optimise manufacturing processes with ground-breaking technology. It stands out as the only system that integrates a load cell directly beneath the vibratory tray that holds the product. This patented innovation enables the real-time measurement of the flow rate of even very light materials with exceptional accuracy.

flowweigher

KMG Loss in Weight (LIW)

KMG Loss in Weight (LIW) as part of a seasoning application system ensures the correct amount of seasoning is always applied.

Loss in weight

Powder Dosing Unit

Our Patented Powder Dosing Unit comes with all the features that you would expect from KMG. Its designed to be robust, reliable, easy to use and hygienic. Suitable for a wide range of seasonings, the KMG Powder Dosing Unit is designed with customer product, process and expectations in mind. It works seamlessly with our Loss in Weight, patented FlowWeigher and Vacuum Lift system to form the backbone of our world class seasoning system.

KMG Powder Dosing Unit

Flavour Drum

Flavour- one crucial aspect of the complex world of snack food production. It's no secret that the seasoning process is key to creating products that tantalise taste buds. From potato chips to extruded snacks and tortilla chips, the KMG seasoning flavour drums are engineered with a singular focus: to elevate product quality and consistency through precise seasoning.

LSU plus seas system 2016

Flavour Vacuum Lift (VLS)

In the world of snack food manufacturing, precision isn't just an option; it's an absolute necessity. One vital yet often missed component that ensures this precision is the Flavour Vacuum Lift (VLS) by KMG. This remarkable piece of machinery is designed to convey batches of powders efficiently and hygienically within ducting, making it a cornerstone of snack food production.

Flavour Vacuum Lift (VLS)

Air Filtration Unit (AFU)

An often underestimated yet crucial component that plays a significant role in maintaining product quality and ensuring the well-being of employees is the Air Filtration Unit (AFU). Specifically engineered by KMG, the Air Filtration Unit (AFU) represents an indispensable dust containment system meticulously designed to operate seamlessly alongside a seasoning fill hopper or the KMG Vacuum Lift System (VLS) to ensure precision and hygiene.

AFU Render Alpa Channel

Smart Seasoning Validation

In the food manufacturing industry, ensuring the safety and quality of products is paramount, especially when it comes to allergen risks. Smart seasoning validation is a cutting-edge solution designed to prevent operators from inadvertently filling a seasoning hopper with the wrong seasoning, thereby minimising the potential for allergen cross-contamination. This blog post delves into the features and benefits of smart seasoning validation, highlighting its crucial role in maintaining allergen control and safeguarding product integrity.

KMG Smart Seasoning Validation

proportioning control vibratory conveyors

Proportioning Control Vibratory Conveyor

The control of feed from process to multiple seasoning or packing lines using a single vibratory conveyor with proportioning split from 0-100%.

Proportioning Control Vibratory Conveyor

flowweigher

FlowWeigher™

The KMG FlowWeigher™, a vibratory flow rate measuring system, is engineered to address precision and accuracy to ensure product quality and optimise manufacturing processes with ground-breaking technology. It stands out as the only system that integrates a load cell directly beneath the vibratory tray that holds the product. This patented innovation enables the real-time measurement of the flow rate of even very light materials with exceptional accuracy.

FlowWeigher™

Loss in weight

KMG Loss in Weight (LIW)

KMG Loss in Weight (LIW) as part of a seasoning application system ensures the correct amount of seasoning is always applied.

KMG Loss in Weight (LIW)

KMG Powder Dosing Unit

Powder Dosing Unit

Our Patented Powder Dosing Unit comes with all the features that you would expect from KMG. Its designed to be robust, reliable, easy to use and hygienic. Suitable for a wide range of seasonings, the KMG Powder Dosing Unit is designed with customer product, process and expectations in mind. It works seamlessly with our Loss in Weight, patented FlowWeigher and Vacuum Lift system to form the backbone of our world class seasoning system.

Powder Dosing Unit

LSU plus seas system 2016

Flavour Drum

Flavour- one crucial aspect of the complex world of snack food production. It's no secret that the seasoning process is key to creating products that tantalise taste buds. From potato chips to extruded snacks and tortilla chips, the KMG seasoning flavour drums are engineered with a singular focus: to elevate product quality and consistency through precise seasoning.

Flavour Drum

Flavour Vacuum Lift (VLS)

Flavour Vacuum Lift (VLS)

In the world of snack food manufacturing, precision isn't just an option; it's an absolute necessity. One vital yet often missed component that ensures this precision is the Flavour Vacuum Lift (VLS) by KMG. This remarkable piece of machinery is designed to convey batches of powders efficiently and hygienically within ducting, making it a cornerstone of snack food production.

Flavour Vacuum Lift (VLS)

AFU Render Alpa Channel

Air Filtration Unit (AFU)

An often underestimated yet crucial component that plays a significant role in maintaining product quality and ensuring the well-being of employees is the Air Filtration Unit (AFU). Specifically engineered by KMG, the Air Filtration Unit (AFU) represents an indispensable dust containment system meticulously designed to operate seamlessly alongside a seasoning fill hopper or the KMG Vacuum Lift System (VLS) to ensure precision and hygiene.

Air Filtration Unit (AFU)

KMG Smart Seasoning Validation

Smart Seasoning Validation

In the food manufacturing industry, ensuring the safety and quality of products is paramount, especially when it comes to allergen risks. Smart seasoning validation is a cutting-edge solution designed to prevent operators from inadvertently filling a seasoning hopper with the wrong seasoning, thereby minimising the potential for allergen cross-contamination. This blog post delves into the features and benefits of smart seasoning validation, highlighting its crucial role in maintaining allergen control and safeguarding product integrity.

Smart Seasoning Validation
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Contact Us

Speak with our sales team

+44 (0)1767 650760 Contact Us