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Food Vibratory Conveying Systems

Present in over 100 countries KMG is a major supplier of specialised conveying systems to multi-national and local food manufacturers . Our customers rely on KMG systems to safely transport their products from process to packaging using vibratory conveyors that are renowned for their excellent performance, durability and low energy usage – providing good value for money and superb reliability.

Overview

KMG engineer and manufacture a variety of conveying systems dependent on the type of product, its condition and its production throughput. Our portfolio consists of electromagnetic conveyors, mechanically driven out of balance designs , horizontal motion conveyors, belt conveyors and elevators.

Features

  • Hygenic and sanitary designs
  • Fully automated systems; software and hardware controls by KMG
  • Gentle Product Handling with substantial conveying capacity
  • Lowest energy usage vibratory conveyor on the market
  • Well established largest manufacturer of conveyors in Europe

Food Vibratory Conveying Systems Machines

Vibratory Conveyors

Vibratory Conveyors

KMG Systems offer a range of hygienic vibratory conveyors which are designed to be ultra low energy, virtually silent in operation, easy to clean while providing the highest throughput. We use our own electro-magnetic drive to transport and handle bulk materials including snacks, cereals and petfood. We design the conveyors to suit your needs, taking into account your factory environment and the base product characteristics.
Bucket Lift and Tip

Bucket Lift and Tip

Designed for elevating snack food the KMG Bucket Lift and Tip replaces traditional bucket and belt type elevators with an all stainless steel construction quick change machine to raise product from process to packing.
Gated Vibratory Conveyors

Gated Vibratory Conveyors

KMG Gated Vibratory Conveyors offer an innovative solution that delivers reliable and efficient product transfer, making them a cornerstone in various industries, from seasoning applications to packing processes, ensuring precision and control over the transfer of the product.
KMG Drop Weigher

KMG Drop Weigher

Managing waste is useful aspect of the process of snack production, and its accurate measurement is essential. KMG introduces the Drop Weigher, a solution that provides real-time and precise weight measurements for waste on food production lines. Let’s explore this innovative system in detail.

Food Vibratory Conveying Systems

Product Blending

Product Blending

KMG understands the importance of accurate mixing ratios, gentle product handling and achieving consistent and precise blends. With our advanced blending systems, we offer professionals in the industry the ability to combine multiple product streams to create homogenous mixes. Whether you need to feed a packaging machine or a seasoning loop, our blending systems deliver exceptional results, ensuring the perfect blend every time.

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Distribution Systems

Distribution Systems

KMG Distribution Conveyors are grouped into modules to form a distribution system that transports & distributes friable materials to any number of packaging stations. Our distribution conveyors are widely used in the snack food, breakfast cereal, petfood and confectionery sectors. The conveyors are the most hygienic and provide the highest throughput in the industry.

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Big Bag/Multi Pack Handling

Big Bag/Multi Pack Handling

KMG snack food multi-pack handling systems can produce 2,3,4,5,6 same or multi-mix packs in a multi-pack format. Packets are fed from storage hoppers by either air blowing or belt elevation and fed in a controlled and streamed manner to the weigh head. KMG has designed and built a purpose built product reject system positioned between the weigher and bagmaker for multi-pack reject.

Explore Big Bag/Multi Pack Handling

Air Conveying

Air Conveying

Along with mechanical handling systems KMG specialise in the air transport of friable snack food products such as dry pellets and extruded collets. Product is placed into a venturi and carried in ducting in a mass of air pushed by a blower.

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Vibratory Conveying Systems

KMG manufacture a range of conveying systems for conveying both food and non-food materials.

Typically, we use vibratory conveyors, flat belt conveyors, flighted belt elevators, modular belts, roller tracks or air conveyors.

The method chosen will depend on the fragility of the product, hygiene requirements and the processing environment. Changes in elevation and direction will also influence the conveying method selected.

Product can also be distributed to multiple places, sieved, merged or mixed.

Base Products Suitable for KMG Vibratory Conveying Systems

Most food materials that can be conveyed on KMG equipment fall into the following categories:

  • Raw materials, for example potatoes, grains and nuts
  • Ingredients, for example pasta, beans and spices
  • Uncooked product, for example salad leaves, pellets and dried fruit
  • Cooked product, for example IQF vegetables, nuts and cereals
  • Seasoned product, for example potato chips and tortilla chips
  • Packaged products, for example packets of snacks and cardboard cartons

Many KMG conveying systems will employ one or more of the methods above. Critical to the safety and efficiency of the system are the transitions between similar or different machines. Good transitions contain and handle the product gently.

At KMG, we are experienced in designing the right conveying systems for your product and factory. Our expert sales team has the experience to select the appropriate machine type from our extensive range of conveying systems.

Food Contact Surfaces and Material Selection

With our experience, we know that selecting an appropriate food contact surface is essential for sanitation and hygiene.

As standard, we offer a 304 stainless steel surface finish. This is a cost-effective and hygienic material suitable for a wide range of food products.

If your product is particularly acidic, for example fresh fruit or raw meat, or if you use particularly stringent cleaning products due to your hygiene standards, then we would recommend 316 stainless steel.

Where necessary, we will use FDA and EU-compliant polymers. Our material selection is designed to optimise the key goals of safety, reliability and value.

Manufacturing, Welding and Pre-Build Inspection

We manufacture all our equipment in our state-of-the-art factory. We have made a significant investment in welding technology and now have two state-of-the-art laser welding machines.

These are capable of a 0.2mm weld, which, despite being so fine, has excellent penetration with no distortion due to the concentrated heat. This has been a game changer for our design capability, making our equipment even more hygienic and easy to clean.

Part of our service includes a complete pre-build in our assembly hall, giving you the opportunity to carry out a pre-finishing inspection before delivery. This gives you the chance to introduce small changes to access or screening before the system is finished.

Control and Automation

KMG combine these features with in-house, industry-leading control and automation to create world-class conveying systems.

We design and prebuild in our UK facility

Manufacture, Assembly & Testing

Our custom-built, 10,000m2 modern production facility enables us to build your distribution and seasoning systems to the highest standards.

Pre-assembly Timelapse

Every KMG system is designed, manufactured, assembled and tested by us before dispatch and delivery to customers. We have a team of highly skilled fabricators, welders and fitters who take pride in the quality of their work.

We have a commitment of care to our workforce that ensures optimal health and safety practices and we embrace modern, efficient, and safe manufacturing methods.

Project engineers work closely with the production staff to ensure that your machines are built to the highest standards, within your agreed time-frame.

Depending on your requirements, pre-delivery inspections (PDI), software acceptance tests (SAT) and factory acceptance tests (FAT) can all be incorporated into the project timeline.

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FAQs about Food Vibratory Conveying Systems

What is a vibratory conveying system, and how does it work?
Vibratory conveying systems use controlled vibrations to move products along a defined path. This motion ensures gentle handling, precise flow control, and even distribution, making them ideal for food manufacturing.
What types of products can vibratory conveyors handle?
Our food vibratory systems are designed to handle a wide range of food products, including snacks, cereals, nuts, confectionery, dried fruits, and frozen foods, ensuring consistent flow and minimal product damage.
How do vibratory conveyors differ from traditional belt conveyors?
Food vibratory conveyors use vibration instead of belts to move products, offering advantages like gentle handling, reduced maintenance, and better sanitation due to fewer moving parts and easier cleaning.
What makes vibratory conveyors suitable for fragile products?
The gentle vibrating motion reduces friction and impact, making these conveyors ideal for delicate items like crisps, biscuits, and puffed snacks that are prone to breakage.
Can vibratory systems handle sticky or oily products?
Yes, our systems can be supplied with specialised surfaces and coatings to prevent build-up, ensuring smooth operation even with sticky or oily products.
What kind of configurations are available for vibratory conveying systems?
We offer a variety of configurations to fit unique production requirements and layouts.
Are vibratory conveyors energy-efficient?
Yes, our systems are incredibly energy efficiency, using less power than an old fashioned lightbulb while maintaining high performance.
Can vibratory conveyors integrate with other equipment in a production line?
Absolutely. Our systems are designed to integrate seamlessly with existing equipment, such as seasoning systems, sorters, or packaging machines, ensuring a smooth workflow.
What is the capacity range of KMG Systems’ vibratory conveyors?
Our systems can handle a wide range of capacities, from small-scale operations to high-volume production lines, tailored to meet your specific needs.

Contact Us

Speak with our sales team

+44 (0)1767 650760 Contact Us